Advanced Technology for Enhanced Quality and Efficiency
The investment in cutting-edge forming lines marks a crucial step towards increasing the efficiency and quality of container glass production. The deployment of automated Individual Section (IS) machines, equipped with intelligent process control systems, enables precise droplet forming, reduced material losses, and shorter production cycles. The entire system complies with the latest energy efficiency and operational safety standards.
“We have rebuilt the furnace, which for years has been at the heart of the Qemetica Glass plant in Iłowa. This is a step that aligns with both our business and ESG goals, as well as meeting the growing customer expectations for responsibly sourced products,” said Robert Janeczko, Head of Business Unit Glass and President of the Management Board of Qemetica Glass in Iłowa.
Sustainable Development Embedded in Qemetica Glass’s Strategy
The furnace rebuild is a key component of the long-term business development strategy for the Glass division. By 2029, Qemetica Glass aims to reduce CO₂ emissions by 20% compared to 2019 levels (from 20,000 to 16,000 tonnes annually). This objective will be achieved through decreased natural gas consumption, increased use of cullet in production, and the planned implementation of renewable energy sources, including photovoltaic installations.
Scope of the Investment Included:
- construction of a new glass furnace with a capacity of 110 tonnes/day, expandable to 140 tonnes in the long term,
- installation of two new IS machines adapted for food packaging production,
- full automation of packaging and quality control processes,
- expansion of technical infrastructure, meeting sanitary standards and preparing the facility for HACCP (food safety) certification,
- implementation of solutions to improve working conditions, including evaporative cooling, modern transit locker rooms, and advanced ventilation systems.
New Product Capabilities
As a result of the completed investment, Qemetica Glass can now expand its product portfolio to include new types of glass packaging, such as Twist-Off jars and bottles. At the same time, the company continues to strengthen its core segment – the production of glass lanterns and COMFORT jars.
The furnace modernisation project involved technologies and components sourced from reputable suppliers in Poland, Germany, Italy, and France. The installed equipment meets the highest European technological and environmental standards.
By the end of 2025, the company also plans to implement an advanced Warehouse Management System (WMS), further supporting the digitalisation of its operational processes.
Investment in Talent Development
Qemetica Glass remains committed to investing in advanced technologies while fostering an environment conducive to talent development. The company believes that an engaged and satisfied workforce is the foundation of its success. It supports employees in both professional and personal growth, helping them pursue their aspirations and build meaningful careers.
As part of its development strategy, Qemetica Glass is actively seeking professionals who can enrich the team with their expertise and experience in glass production. The company’s goal is to continuously enhance employee competencies to better meet market demands and uphold the highest standards of quality.